Description
Education
? Master in Business Studies- Operations Management, Pune University, 2010 with First class
? PGDBM - Operation Management, Pune University, 2009 with Distinction
? BE – Production, COEP, Pune University, 2003 3rd Rank in Pune University
? Diploma in Production Technology, MSBTE, Bombay, 2000 1st in college & 11th in State
Certifications / Trainings
? Certified Welding Engineer
? Internal Auditor for ISO 9001, 18000
? Lean Mfg, KAIZEN, TQM, WCM
? Leading The Others, Oxford Gp - MDP
? Creativity, Problem Solving Technique
? Supervisory develop programme
? Time Management
? Change management
? First Aid & Fire Fighting
? Behaviorial based safety
? OSHAS 18000 internal Auditor
? Line concept
? Loss intelligence
? Counter measure Ladder
? Frequency Analyse
Nationality : India
Residential country : india
Date of birth : 01-01-1970
Address :
Language:
Language Known
Skills
Career Summary
Tetra Pak India Pvt Ltd, Pune, Nov 2005 onwards
Career Path & Notable Contributions
Production Manager, Project Leader for Production Strategy Project, April 2014 to till date
? Successfully launched WCM (World Class Manufacturing) programme to improve Productivity & reduce rejections and wastage& secure profitable& sustainable position in the market
? Preparing annual Production budgets for the Production Center, Pune.
? Reviewing the progress of WCM implementation through Steering group committee meetings.
? Review of Production strategy savings under different categories against 3 year targets.
? Preparing Capex budget & ensuring timely & efficiently capitalization of the same.
? Ensuring all the OFCE processes are reviewed & updated as part of Local process driver role.
? Responsible for implementation of one common certificate(ISO9001, OSHAS 18000 & ISO 14001)
? Preparing & reviewing the master plan(KMI-KPI-KAI) for WCM for Production center Pune
? CE Marking certification with PED approval for TA Drink 1A module from TUV SUD Germany in 2015.
? Use the synergies between different production sites across the globe by implementation of Production Centers
? Focusing on core & outsourcing non-core jobs with the help of global supply chain.
? Rolling out BPU’s (Branded Processing Units) locally as per global specification following product validation Processes.
? Supplier development.
Manufacturing Manager, Jul 2006 onwards
? Key contributor in Layout Designing for Implementing Line manufacturing concept for BUDBF Module factory.
? Successfully completed the green field project of setting up of state of the art module factory with 400 modules annual capacity with Line manufacturing concept .
? Streamlined all operations, to achieve production targets, maintaining the quality as per specifications, resulting in customer satisfaction. Satisfied the quality requirements of major customers like Nestle, Uniliver, Coco cola, Pepsi, Dabur, GlaxoSmithKline, Amul, Parle, P & G, & L’Oreal, Schriber Dynamics, etc.
? Instrumental in transforming the Market Company to Business Unit in 3 years. Achievements include
? Converted sick unit into Profit center & doubled production in first three years.
? Achieved zero LTA accidents since inception
? Maintained delivery accuracy above 95% & achieved invoicing targets year on year
? Reduction of welding defects from 20 % to less than 2 %
? Handled major Third Party Inspections like LLOYDS, SGS, IBR, and TUV & ASME BPE.
Senior Production Engineer, Nov 2005 – Jul 2006
? Was responsible for finalizing and maintaining process Parameters for Printer & Laminator.
? Streamlined processes and standardized start up and shut down procedures which reduced total waste on laminator to 5% from 8%
? Reduced set up time on printer by 20 mins by using SMED techniques
? Key Member of focused Improvement Pillar & SHE(Safety, Health & Environment) Pillar
? Key Member of the Team which was selected as Process Kaizen Engineers by JIPM
? Key member of the Factory Team which received the First Category Excellence Award for WCM by JIPM
Thermax Ltd, Pune, Jan 2004 – Oct 2005
Notable Contributions
Executive - Manufacturing, Jan 2004 – Oct 2005
? Solved critical problems in daily operations by coordinating with Engineering, Supply Chain and Logistics.
? Implemented and achieved line balancing of header manufacturing within just two months from joining date.
? Ensured complete inspection of steam and water drum of boilers across various manufacturing stages along with proper documentation.
? Instrumental in drafting the daily, weekly and monthly production plans for the unit.
? Made jobs ready for IBR inspection in order to attain manufacturing clearance.
? Secured 2nd rank in the Welding technology of Engineers & certified welding Engineer. Level 1 in RT & UT
Earlier Assignments
SKF Bearings India Ltd, Pune, Oct 2003 – Dec 2003
Graduate Trainee Engineer.
Force Motors Ltd, (July 2002 to 30 Dec 2002) & (Jan 2003 to 30 June)
Sandwich Trainee Engineer
Education
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0000
MBA/PGDM from University
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0
Career
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11/2005 - /
Position: Production Manager
Employer: REPUTED COMPANY
Country: India
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01/2004 - 10/2005
Position: Executive - Manufacturing
Employer: Thermax Ltd
Country: India