Photo

  Ramchandra Mohanrao Nirmale

  Current Location: India

  •  Manager
  • Profile Created Date:29 Mar 2020

Description

ORGANISATIONAL EXPERIENCE:

 

Reputed Company,Pune                                                                                                    From.  Nov

(SR.Manager – Process Estimation & costing /Projects  &  NPD)

Ultra Engineers is a Engineering organisation, actively engaged in manufacturing of Precision & High Quality Metal Components & Assemblies for applications in sectors like

OIL & GAS / RENEWABLE ENERGY & POWER GENERATION / CONSTRUCTION & EARTH MOVING EQUIPMENTS / AUTOMOTIVE & AEROSPACE

Looking after Process Engineering( Machining components) / RFQ,Estimation & Costing / Projects / NPD/  Manufacturing Engg(M.E.)  Leading   teams and generated business from OIL & GAS / RENEWABLE ENERGY & POWER GENERATION / CONSTRUCTION & EARTH MOVING EQUIPMENTS / AUTOMOTIVE .& Profit center management of the Oil & Gas Division.

Handling RFQ’s from different customers, preparation of Quotations / Cost Break ups , finding the feasibility    for the parts, Material & Technical discussion for  cycle time achievements / tooling / Fixturing / PPAP preparation & Development to complete the project,from customers like GEBH / SCHLUMBERGER / HALLIBURTON / ONESUBSEA / ONESUBSEA / BFL.

 

PMT MTAL., Pune                                                                                                             Nov’ – Nov

(Manager – Process /Projects /Proveouts)

PMT is a Engineering organisation, actively engaged in manufacturing of Precision & High Quality Metal Components & Assemblies for applications in sectors like OIL & GAS / RENEWABLE ENERGY & POWER GENERATION / CONSTRUCTION & EARTH MOVING EQUIPMENTS / AUTOMOTIVE & MACHINE TOOL

Looking after Process Engineering( Machining components) / RFQ,Estimation & Costing / Projects / NPD/  Manufacturing Engg(M.E.)  

Leading   teams and generated business from OIL & GAS / RENEWABLE ENERGY & POWER GENERATION / CONSTRUCTION & EARTH MOVING EQUIPMENTS / AUTOMOTIVE .& Profit center management of the Oil & Gas Division.

Handling RFQ’s from different customers, preparation of Quotations / Cost Break ups , finding the feasibility    for the parts, Material & Technical discussion for  cycle time achievements / tooling / Fixturing / PPAP preparation & Development to complete the project,from customers like GEBH / HALLIBURTON / BFL.

WINDMILL like  - VESTAS / SYNERGY /ENERCON / SUZLON ENERGY  on Juarasti m/c’s

Other projects like SIEMENS (Traction Motor parts)/ MDL(Mazagaon Dock ltd.)  Submarine parts, ship parts

THERMAX WILCOX &BABCOCK , L & T,ANDRITZ,BEML

 

SKF India Ltd, Chinchwad, Pune                                                                                            May’ – Nov’ 

(Dy. Manager – Manufacturing  )

Handling Manpower @ nos. Working in Grinding / Assly./ Packing

Cycle time optimisation,to achieve the daily efficiency.

New wheel & Tooling Development  ,for cycle time optimisation & cost reduction.

Daily Trouble shooting of Internal & External grinding m/c’s to achieve targeted Effeciency

Installation & cycle time prove out of OLD grinding m/c’s& handling it to production.

Resetting of New type with replacement of Grinding Spindles &Toolings

Efficiently engaged in SPC interpretation and related improvements.

Pivotal in creating & implementing S, TPM environment, shop-floor discipline and house-keeping.

Shouldered responsibility of providing counselling for workmen behaviour & work related matters.

Ensure Availability of Tooling & Measuring Apparatus before change over 

Implementation and review of S, TPM in Production.

Production Planning & Resource Planning on daily Basis Men, Material, Machine

Work closely with the quality team and ensure consistent standards are maintained in the product quality

Ensure MIS on production on daily/monthly basis.

Arrangement of manpower from pre-setting Dept.For Resetting.

 

 

Yamazaki Mazak Corp., Singapore Pvt. Ltd., Pune                                                       Jun’ – May’

(Application Member)

Successfully worked in Application Department as Application Member in world leading CNC machine manufacturing company Yamazaki Mazak Corporation Ltd.

Instrumental in preparing machining time estimations for required components which include tool selection required for machining, cutting parameters to be used for machining & rough fixturing concepts.

Pivotal in preparing CNC part programme for machining component.

Assisted in preparing EIA-ISO & MAZATROL Programs on FANUC as well as Mazatrol Controls.

Efficiently mounted fixture & cutting tools required for machining the component.

Shouldered responsibility of training for Operators like operating of machine, control panel, programming & periodic check.

 

PMT Machine Tool Automatics Ltd., Pune                                                                    Jun’– May’

( Process Engineering (ME ) / Cost & Estimation/ Project / NPD

The Growth Path:

Engineer IED                                                                         Jun’ – May

Sr. Engineer IED                                                                   May – Jun’

Assistant Manager-IED                                                        Jun’ – Apr’

 

Key Highlights:

Looking after Project & NPD Dept.as Asst.Manager , Scheduling, Cost and Document Controls Project / NPD / Engineering dept. for different jobworks

Leading   teams and generated business from OIL & GAS / RENEWABLE ENERGY & POWER GENERATION / CONSTRUCTION & EARTH MOVING EQUIPMENTS / AUTOMOTIVE .& Profit center management of the Oil & Gas Division.

Handling RFQ’s from different customers, preparation of Quotations / Cost Break ups , finding the feasibility    for the parts, Material & Technical discussion for  cycle time achievements / tooling / Fixturing / PPAP preparation & Development to complete the project,from customers like GEBH / SCHLUMBERGER / HALLIBURTON / ONESUBSEA / ONESUBSEA / BFL.

WINDMILL like  - VESTAS / SYNERGY /ENERCON / SUZLON ENERGY  on Juarasti m/c’s

Other projects like SIEMENS (Traction Motor parts)/ MDL(Mazagaon Dock ltd.)  Submarine parts, ship parts

THERMAX WILCOX &BABCOCK , L & T,ANDRITZ,BEML

 

Pampac Machines Ltd., Talegaon, Dabhade (Maval), Pune                                                      Sep’– Dec’

Sr. Engineer CNC

Key Highlights:

Played a major role in handling VMC MAHO- ( Axis); administered tool planning for scheduled production plan for hours.Development of New Fixtures &tooling’s .

Successfully achieved monthly targets by running machine continuously for hours. In three shifts

JOB OBJECTIVE

Seeking career enriching opportunities in Process Engineering( Machining components) / RFQ,Estimation & Costing / Projects / NPD/  Manufacturing Engg(M.E.)  with organization of repute preferably in Automobile Or Project Sector.Or OEM

PROFILE SUMMARY

Having Experience as Sr.Manager in Process Engineering( Machining components) / RFQ,Estimation & Costing / Projects / NPD/  Manufacturing Engg(M.E.) 

Leading   teams and generated business from OIL & GAS / RENEWABLE ENERGY & POWER GENERATION / CONSTRUCTION & EARTH MOVING EQUIPMENTS / AUTOMOTIVE .& Profit center management of the Oil & Gas Division.

Handling RFQ’s from different customers, preparation of Quotations / Cost Break ups , finding the feasibility    for the parts, Material & Technical discussion for  cycle time achievements / tooling / Fixturing / PPAP preparation & Development to complete the project,from customers like GEBH / SCHLUMBERGER / HALLIBURTON / ONESUBSEA / ONESUBSEA / BFL/ SUZLON/VESTAS / SIEMENS

Nationality : India

Residential country : india

Date of birth : 05-01-1970

Address : /, Ganesh colony , walhekarwadiroad , chinchwad pune-

Language: English

Language Known

Hindi

Skills

    COMPETENCIES

     

     M/s ULTRAEngineers,PUNE

    Handling RFQ’s ,Enquires from different customers, preparation of Quotations / Cost Break ups , finding the feasibility for the parts ,Technical discussion for  cycle time achievements / tooling / Fixturing development to complete the project

    GEBH / HALLIBURTON / ONESUBSEA /BFL& PPAP preparation& Cycle time Reduction for regular & NPD projects

     M/s  PMT MTAL, PUNE

    Handling Enquires from different customers, preparation of Quotations / Cost Break ups , finding the feasibility    for the parts ,Technical discussion for  cycle time achievements / tooling / Fixturing  development to complete the project

    GEBH / ONESUBSEA /BFL  & PPAP preparation & Cycle time Reduction for regular &  NPD projects

    GREAVES COTTON – Cylinder Head & Cylinder Block/Mather & Platt :- Centrifugal pump casings & Impellers

    Andritz :- PELTON Wheels machining on Juaristi  MX machine / Handling projects for WINDMILL like VESTAS / SYNERGY /ENERCON / SUZLON ENERGY / Other projects like SIEMENS (Traction Motor parts)/ MDL(Mazagaon Dock ltd.)  Submarine parts, ship parts

    THERMAX WILCOX &BABCOCK ,BEML

     


    Process & Cycle Time Improvements of New & Regular Components

    years of working experience(M/s PMT ) in IED(Industrial Engg ) / i.e. Manufacturing Engg(Process)

    Process Re-engineering done for the exhisting  process , by changing old machine setup (manual ) to CNC like

    DeckelMaho axis & axis / Mazak HMC with pallets auto Robo feed / BFW  HMC& VMC’s / PMT turning centres

    FORTUNA / SCHOUDT / PARISHUDH External & Internal grinders .

    Achieved target  i.e. Automat  machines  productivity improved from nos./month to nos/month

    Developed New vendors to fulfil the reqdcapacity,to achieve the targets.

    Cycle time reduction done@% by applying  concepts like Multi fixturing / Modular tooling /using Latest cutting tool  technology  from SANDVIK / SICO / MOTHERSON etc.

    Cost Reduction & cycle time reduction done at M/s SKF by reducing the Grinding allowance.@%

     

    In depth knowledge of different types machines & makes like HMC / VMC / MULTI-AXIS &Controls  Like MAZATROL / SIEMENS-D FANUC / EIA-ISO

    Successfully Installed & Commissioned of CNC Turning  , as well Machining centres  and handed over to  production ,& changed the conventional  setup to CNC setup to achieve target  in m/s PMT

    Reconditioning & Installation of OLD Grinding m/c’s to Good working condition.

    Actively participated in development of New Roller Filling Machine for small range Roller Bearings with outside machine manufacturer.

    Technical proposal & discussion like Drg. Study / cycle time / fixturing concept / machine selection

    Job prove out at customer end training for operators like programming / operating m/c./ periodic check.

     

     

     

     

    Handling Manpower @ nos. Working in Grinding / Assly./ Packing  / Skill improvement & Training schedule for Operators.

    Implimentation of Quality systems at every stage of process i.e.Control Plan / Job card /Route card,Monitoring daily Rejection & R/W

    Engage with SIX-SIGMA team, for process optimization & waste elimination

    Training to fresh Diploma & ITI operators on grinding machines as wel as on Assly machines as a daily routine

     

    SCHOLASTICS

    Bachelors in Production Engineering from College of High Tech. Engineering, Pune in .

    Diploma in Mechanical Engineering from Bangalore University in .

     

    IT PROFICIENCY

    Well versed with AutoCAD ,

    MS Office (Word, Excel & PowerPoint) & Internet Applications.

     

    TRAININGS ATTENDED

     CNC Programming & Operating Training (@ DAYS )at M/s. DeckelMahoGildemister, Germany.

     Operate AutoCAD-.

    Six Sigma Green Belt certification course  completed successfully.

    Modern Cutting Tool Technology at M/s. Sandvik Asia Ltd., Pune.

Education

2000

B E / B Tech from College of High tech Engg. University

India

1990

Diploma from Mechanical University

India

Career

11/2017 - /

Position: Senior Manager ME/ NPD / Project

Employer: Reputed Company

Country: India

11/2015 - 11/2017

Position: Manager

Employer: PMT MTAL

Country: India

06/2005 - 05/2006

Position: Application Member

Employer: Singapore Pvt. Ltd

Country: India

09/1992 - 12/1994

Position: Sr. Engineer

Employer: Pampac Machines Ltd

Country: India

certificate

Six Sigma - GREEN BELT

16-07-14 To 16-08-14

SKF Bearings LTD.