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  SAHAYA MICHAEL NAVIS

  Current Location: India

  •  Operator
  • Profile Created Date:29 Mar 2020

Description

Professional Experience:

Field Operator / Commissioning Supervisor

Reputed Company

Turkmenistan -

Units: Cold section, Charge Gas Compressor, Dryer, Caustic/Water Wash Tower, HP/LP De-propanizer, Acetylene convertor, Propylene Refrigerant, Binary Refrigerant, Ethylene / Propylene Fractionation, Tailing Tower

Responsibilities

Steam Turbine Charge Gas Multi Stage Compressor Start-up and shutdown as per procedure, Centrifugal / Reciprocating Pump Start-up and Shutdown Operation, Line up systems as per procedure, Monitoring field equipment’s & Maintain daily log book, Sample collection, Control room operation

 

Production Operator

TOYO Eng., EEP (Gas cracking ethylene Plant), Alexandria, Egypt – -

Units: Propane refrigerant/ Ethane refrigerant/ CGC compressor, Caustic, Wash oil system, De-ethanizer, De-methanizer, Ethylene fractionators

Responsibilities:

Plant start-up and shut down ( Steam Turbine compressor, Centrifugal/Reciprocating / cone pumps, Plant purge with N, Purge with Ethylene through flare, caustic make up and circulation, Boiler start-up, HP steam, MP steam, LP steam line up utilities ), Commissioning activities ( Tightness test, Rotating equipment Mechanical Run test)

 

Process Field Operator

JGC, Donggi Senoro LNG Project, Central Sulawesi, Indonesia - –

Units : Feed inlet system, Gas dehydration/mercury removal, gas liquefaction / Fractionation, Propane / Mixed Refrigerant Circuit, Power generation, Hot oil system, Fuel gas, LNG storage tank

Responsibilities

Tightness with Low pressure / high pressure by air, Inerting / Drying (O/dew point) by N with plant N package system, Mechanical run test hot oil pump with hot oil, Punch killing before system MC (mechanical completion), Audit PTW, task, line up and follow standing orders

 

Field Operator

TOYO Eng., Shell Seraya DPC Demo Project, Jurong Island, Singapore- -

Unit  : DPC, EPC, flare

Responsibilities

Purging, Line Cleaning (Air blowing/Water flushing), Tightness test, Inerting/Drying, Joint Walkthrough with client, PTW coordination, Mechanical Run test on equipment.

 

Pre-Commissioning / Commissioning Supervisor

SAIPEM, Saudi Aramco CHF Project, Manifa, Saudi - Apr to Jan

Unit  : TEG, GOSP, Gas Gathering (ATM/HP Compressor)

Responsibilities

Layup, Chemical Cleaning, Hydro milling, Degreasing, Lube oil flushing, Joint Walkthrough with client, Tightness test. Card board Blasting

Commissioning Supervisor

TOYO Eng., Qatar Shell Pearl GTL Project, Ras Laffon, Qatar - Apr to Mar

Unit  : LPU, Heavy Paraffin Conversion, Synthetic Crude Distiller, High Vacuum Unit, Catalytic De-Waxing Unit, Base oils Re-distillation Unit

Responsibilities

High Pressure Tightness test, Pump Mechanical run test, Vacuum test, punch killing, system walkthrough with client, Responsibility of shell permit system, Tool box meeting

Production Operator

Brunel India Pvt., Ltd., Mangala Processing Terminal, Cairn Energy, India - -

Unit  : Boiler, STG, Nitrogen, Instrument Air system, Well head

Responsibilities

Parameter checking of instrument air compressors, Checking the pre-filters, duplex air dryers, post filters performance, checking the dew point analyser reading frequently, checking loading/unloading frequency of compressors, checking the fuel gas parameters and scrubber levels, checking the LP, HP flares system and ensure that flare scrubber levels, having knowledge about CCD (Closed condensate drain), open drain, turbine generator for power and diesel generator during emergency, checking and calibration of chemical injection pumps of demulsifies, corrosion inhibitor, and scale inhibitor pumps, Start-up activities Burner Gas lighter testing with LPG cylinder and line-up fuel gas system

 

Production Operator

DAELIM, South Pars Gas Development Phase , & Project, Iran, -

Unit  : Gas Dehydration, NGL extraction & fractionation, LPG Treatment, Propane Refrigeration, BOG Compressor, Propane Vapour Compressor

Responsibilities

Leak test, N purge, coordination with DCS operator for plant operations, Line up, start-up and shutdown of full units. Start-up and shutdown Pump and BOG compressor, Regular plant check-up and prepare LOTO for operations and maintenance, Pump strainer and filter cleaning

 

Production and Well head Operator

OFS, Oil India Ltd., Rajasthan, India, to

Unit  : Well head, Dehydration, LPG Recovery

Responsibilities

Line-up, Unit start-up and shutdown operation, Regular check-up and maintain daily records, Routine field check and prepare field check sheets for units.

 

Field Operator

S.S. Construction, ONGC, Mumbai High Offshore, India, -

Unit  : Dehydration, Well head

Responsibilities

Routine checks of well head platform and regular well head checks, operation of Christmas tree valves, functional leak test of SSV, SSSV, and Christmas tree valves, routine checks of Well head control panel board operations, regular checks of annulus pressure and bleed off if necessary, changing of surface well head chokes and adjust the choke as per the control room operator, well test and checking parameter and control system of test separator, lunching and receiving the pigs in well fluid line, checks of chemical injection system and calibration of pumps, operation of Electric submersible pumps with VSD and Soft Starters, optimization of wells to produce more production, having experience of self-flowing wells, water injection wells, and artificial lifting wells, assist to instrument team to calibrate the pressure switches, functional checks of SSV, SSSV, continuous monitoring of wellhead platform when override the Fire and Gas safety system and process safeguarding system

 

Unit Experience:

CGC Compression/Dryers, De-metanizer, De-ethanizer, Chilling drain, Hydrogen Compression and purification, Ethylene Product system, HP and LP De propanizer, Ethylene, Propylene fractionators, De-butanizer, Pyrolysis Gasoline Hydrogenation , Hydrogen compressor ,PSA unit, lube oil, MAPD Reactor, Acetylene Converter, Charge gas Dryer, Caustic Tower, Ethane , Propane ,Butane  and NGL storage, Propylene Refrigeration, Binary Refrigeration, polymer inhibiter, methanol injection, wash oil , flux oil injection, Steam laydown System, Propane, Butane, Feed inlet system, Gas dehydration/mercury removal, Fuel gas, LNG storage tank, DPC, EPC, TEG, GOSP, Gas Gathering; Boiler, STG, Nitrogen, Instrument Air; Gas Dehydration, NGL extraction & fractionation, LPG Treatment, Propane Refrigeration, BOG Compressor, Propane Vapour Compressor, Well head, Crude oil separation and stabilization ,Oil Manifolds, Gas Lift Manifolds, Surge Tanks, Separators (Two, Three Phase), Sulphur recovery, Acid gas removal, Condensate

 

Operations:

  • Steam Turbine Charge Gas Multi Stage Compressor Start-up and Shutdown as per procedure(Sealing, Lube Oil, Condensate, Turning gear, Gland seal Condenser, Ejector, Warm up main pipe, Warm up extract, Start), Compressor Make:Mitsubishi
  • Centrifugal / Reciprocating Pump Start-up and Shutdown Operation

Pump Make: ABB, KSB, Sulzer, EBARA, Peerless, Flowserve, Nikkiso

  • Line up systems, Monitoring field equipment’s & Maintain daily log book
  • Familiarize Start-up, Shut down procedure for safe operation of the plant
  • Well experienced in offshore production Start-up and Shutdown, Well testing, Water injection well, Gas compression, Chemical injection,
  • Well head operation

 

Pre-Commissioning & Commissioning:

  • Line tracing, Line Flushing / Blowing, Punch list preparation as per P&ID
  • Chemical Cleaning ( Degreasing, Hydro-milling), Lube Oil Flushing
  • Hydro test / Leak test, LP/ HP Tightness test, Purging, Inerting , Drying
  • Refractory dry out, Alkali boil out, Safety valve floating test
  • Following Rotary Equipment’s (Compressors, Pumps) Function test
  • Punch list preparation and rectification, Loop checking
  • Catalyst/Desiccant loading
  • Mechanical Cleaning, Temporary Screens, Strainers and Blinds, Purging & Inserting, Drying out, Instrumentation Verification Perform Witness
  • Gas testing, chemical handling, atmospheric monitoring
  • Responsible for the successful commissioning of the three phases and two phase separator, Crude Oil storage tanks, Boilers Commissioning and operation of actuators, regulators, positioners, control systems, pipes, filters, relief valves, temperature and PH control, dual stage pressure drop designs, instrument air to gas conversion skids

Nationality : India


Residential country : india


Date of birth : 29-05-1982

Address : / E, Annathai Nagar, Vadakkankulam


Language: English


Language Known

Hindi

Tamil

Skills

    Sea Survival & Training Program attended:

     

    Fire Prevention & Fire fighting

    Personal Survival Techniques (PST)

    Elementary First Aid

    Personal Safety & Social Responsibilities

    Helicopter Underwater & escaping training

    Attend HS Awareness Apparatus Training

     

    Highlights

    • Having around years of experience as a Production Operator / Commissioning Supervisor in the Ethylene Cracker / Petrochemical / Oil and gas Industry.

     

    • Currently designated as a Field Operator in Ethylene Cracker, Turkmenistan

    Entire Field Operations of all the equipment in the assigned area,  like pumps, Charge gas turbine compressor , cold box , propylene refrigerant and binary refrigerant steam turbine compressor , De-methanizer, De-ethanizer, Hydrogen & PSA, EF,PF.

    • Familiarize in Start-up and Shut-down all operating units Ethylene cracker(ECU) cold section, Gas Separation(GSU), LPG, LNG, Utility and equipment like Heat exchanger, Horizontal and vertical Vessel and Drum, Separator, Column, Tank, PSV as per procedure.

     

    • Well Experience in start-up and shut-down rotating equipment Compressor, Steam and Gas Turbine, all type of Pumps, Mixer, blower, heater, ID fan, air cooler as per procedure.

     

    • Vast knowledge in the Commissioning and Pre-commissioning activities; Rotating machine run test, Tightness / Leak test, Line cleaning, Dry out, Inerting, System Isolation, Red Spade Isolation, Reinstatement.

    ?

    • Conduct Tool box talk daily; explain task safety policy and work permit procedure.

     

    • Communication; coordination with clients, vendors and sections; manage manpower

     

    • Planning and preparation of documents and arranging materials; Execute the work in safe way; Make reports and maintain records of every task; maintain all registers

     

    • PTW coordination; Maintain P&ID mark up; PFD & ISO drawings

     

    • Very Good Experience in Wellhead, Well Test & Crude Oil separation Operations.

    Projects

    TACE Ethylene Cracker, Turkmenbasy, Turkmenistan, TOYO - Production

     

    EEP ethylene Plant, Alexandria, Egypt, TOYO - Production

     

    Dongi Senoro LNG Project, Indonesia, (JGC) - Commissioning Field

     

    Shell Seraya DPC Demo Project, Singapore, TOYO- Field

     

    Saudi Aramco CHF Project, Manifa, Saudi, SAIPEM - Commissioning

     

    Qatar Shell Pearl GTL Project, Qatar, TOYO Engineering - Commissioning

     

    National Iranion Oil Company, Phase , & , Iran, Daelim – Production

     

    Mangala Processing Terminal, Cairn Energy, India- Production

     

    Oil India Ltd., Rajasthan, India – Well head / Production

     

    ONGC, Mumbai high offshore, India – Well head / Production

Education

2001

Diploma from State Board of Technical Education University

India

Career

02/2015 - 03/2017

Position: Production Operator

Employer: EEP

Country: Egypt

03/2014 - 02/2015

Position: Process Field Operator

Employer: Donggi Senoro LNG Project

Country: Indonesia

03/2013 - 03/2014

Position: Field Operator

Employer: Shell Seraya DPC Demo Project

Country: Singapore

04/2012 - 01/2013

Position: Commissioning Supervisor

Employer: SAIPEM

Country: Saudi Arabia

04/2011 - 03/2012

Position: Commissioning Supervisor

Employer: Qatar Shell Pearl GTL Project

Country: Qatar

03/2010 - 04/2011

Position: Production Operator

Employer: Brunel India Pvt., Ltd

Country: India

02/2008 - 03/2009

Position: Production Operator

Employer: DAELIM

Country: Iran

02/2004 - 02/2008

Position: Well head Operator

Employer: Oil India Ltd

Country: India

03/2002 - 02/2004

Position: Field Operator

Employer: ONGC

Country: India

02/2017 - /

Position: Field Operator

Employer: Reputed Company

Country: Turkmenistan

certificate

MS Office

01-01-70 To 01-01-70

Windows 7

01-01-70 To 01-01-70

10 & Smart Plant

01-01-70 To 01-01-70