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Rajnish Sharma
- Manager
- Profile Created Date:29 Mar 2020
Description
July’06 – Dec ’09(3.6 years) Asst. Engineer (Welding)
Bharati Shipyard Ltd. Mumbai
It is basically a BVQI certified ISO 9001:2000 ship building organization. Manufacturers of Commercial vessels like Tug cum Supply Vessels, Platform Supply Vessels and Anchor Handling Vessels etc.
Project Handled:
Tug cum Supply Vessels- Reliance Industries Ltd.
Multipurpose Supply Vessel- Bourbon Offshore France.
Platform Supply Vessel - UP Offshore Argentina.
Key Responsibilities:
? Preparation and Qualification of Welding Procedures.
? Welder’s Qualification as per classification societies.
? Maintaining & Updating WPS/PQR.
? All stages inspection including structural fabrication, dimensional as well as visual
Inspection of fabricated equipments and piping.
? Preparing & Submission of QC procedures for Client approval.
? Continuous monitoring of in-process & final production activities regarding Welding quality.
? Weld visual inspection and Final dimensional Inspection.
? Interpretation & RT film review
? Working knowledge of TIG, MIG/MAG, FCAW, SMAW & SAW welding process on job.
? Imparting Training for the Workers, Technicians and Supervisors in the field of Welding.
? To ensure that, the job is done as per the approved drawings and quality norms set by the
Classification societies like IRS, BV and LRA.
? Checking of Welding Consumable Acc. to AWS /ASME SEC.2C as per job requirement.
ACADEMIA
B. E. in Mechanical Engineering SLIET, Longowal Scored 63% 2006
(Spl. in Welding Technology)
(Deemed University - Established by Government of India)
Diploma in Mechanical Engineering SLIET, Longowal Scored 62% 2003
Certificate Course in Mechanical Engineering SLIET, Longowal Scored 66% 2001
(Equivalent to 12th STD)
Matriculation (10th STD) P.S.E.B.Mohali Scored 71% 1998
ADDITIONAL QUALIFICATION
? CSWIP 3.1 (Certificate No: 108111)
? Certified Welding Inspector (CWI-AWS) course from Welding Research Institute, B.H.E.L
? ASNT Level-III in RT & MPT (ID: 224813)
? NDT Level-II in RT, UT, PT & MPT
? Qualified QMS Lead Auditor, ISO 9001:2008 Course from LRQA, Mumbai
? Did training at Singapore for Overlay/Hard facing on various types of materials
? Diploma in Naval Architect & Shipbuilding Engineering From ISBT-GOA
Nationality : India
Residential country : india
Date of birth : 01-01-1970
Address : Flat No. A-11, Karan Greens Society, Near Mumbai-Bangalore Highway, Warje-411058 (Maharashtra)
Language:
Language Known
Skills
EMPLOYMENT DETAILS
Nov’2014 – till date Sr. Manager-Welding (HOD)
WOM India (Oil & Gas – US MNC )
Key Responsibilities:
? Reviewing and approving the welding procedures (WPS/PQR) and work instructions as per ASME Sec. IX, WOM requirement as well as customer requirement.
? Monitoring overall welding activities in the shop.
? Preparing & reviewing of final documentation work for internal & external Audit.
? To take approval from management for purchase of welding consumables and shop facilities.
? Provide training to Engineers, supervisors, inspectors, operators and welders on welding technology.
? To plan new jobs and critical weld joints as per the process feasibility.
? To resolve welding and metallurgical related issues with management.
? Annual rating of all welding staff as per the performance.
? To address issues timely related to welding staff/welders/operators & shop with management.
? Reviewing & monitoring welder’s qualification & their continuity as per ASME Section-IX.
? Working & Well familiar with all ASME, API & ASTM standards.
? Consumable qualification as per ASME Sec. II-C & Customer requirement.
? Develop sufficient welding technique and method for continuous improvement.
? Involving in the Verification and validation of the calibration certification of welding machine / equipment as per requirements & Verification of dimensions, fit-ups and weld preparations in compliance with the applicable engineering & WOM standards.
? Conducting training sessions for the vendor’s technicians/operators periodically to generate awareness about proper operational techniques and upgrade their skills for improved their performance.
PREVIOUS EXPERIENCES:
Jan’2013 – Nov. 2014 Manager (Welding & Quality)
Cameron India (Oil & Gas – US MNC)
Key Responsibilities:
? Making WPS & PQR for Vendors according to ASME Section-IX, Cameron Specification.
? Welder’s Qualification as per ASME Section-IX
? Working & Well familiar with ASME Sec IX, ASME Sec VIII, IBR, API 6A, ASTM, NACE & KTA(Nuclear)
? Consumable qualification as per ASME Sec. II-C & Cameron requirement.
? Developing Inconel Cladding in India as per the requirement of API 6A, NACE & Cameron Specification.
? Developing Vendors in India for Cladding & SS, Duplex SS & Super Duplex SS welding.
? Taking Suppliers audit for Welding & QMS.
? Reviewing the vendor’s documents Like WPS/PQR, Material Testing Report, and H.T Charts & NC Reports.
? Develop sufficient welding technique and method for continuous improvement.
? Involving in the Verification and validation of the calibration certification of welding machine / equipment as per requirements & Verification of dimensions, fit-ups and weld preparations in compliance with the applicable engineering & Cameron standards.
? Conducting training sessions for the vendor’s technicians/operators periodically to generate awareness about proper operational techniques and upgrade their skills for improved their performance.
? Designating the particular NDT methods, techniques, procedures and WPS as per code to the vendors.
Jan’2012 – Jan 2013 Dy. Manager (Nuclear - Welding)
SPD Division (Nuclear)
Walchandnagar Industries Ltd. Walchandnagar (Pune)
Key Responsibilities:
? Making WPS & PQR according to ASME Section-IX & KTA standard (Nuclear).
? Welder’s Qualification as per ASME Section-IX & KTA.
? Consumable qualification as per ASME Sec. II-C & Client requirement.
? Coordinating with customer – (BARC, Mumbai) regarding clearances & technical discussions.
? Welder Qualification for ECDS Heat Exchanger(Nuclear-BARC)
? Taking trial & developing the welders on Incoloy material for tube to tube for ECDS heat exchanger.
? Doing assessment of fresh welders.
? Taking test for consumable qualification(fillet test, hot crack test etc)
? Developing training centre for new welders.
? Taking initiative for automation of Shell to nozzle welding(Calandaria – NPCIL)
? Developed narrow-groove SAW welding for higher thickness job(85mm)
? Developed tandem wire SAW welding for higher thickness job(90mm)
? Taking trail for automatic welding for header to tube & in nuclear welding.
Jan’2010 – Nov2011 E-2 (Senior Welding Engineer)
L&T-MHI Boilers Pvt. Ltd. Hazira (Surat)
Key Responsibilities:
? Making WPS & PQR according to ASME Section-IX.
? Welder’s Qualification as per ASME Section-IX & IBR (Indian Boiler Regulations)
? Qualified approx. 150 nos. of Welders for 430 positions as per ASME & IBR.
? Assessment of fresh welders & give inputs for continuous improvement for their skills.
? Making Shop Weld Plan or Weld Map as per drawing for job.
? Develop & maintain Welder Master List & Welder Continuity Record.
? Preparing weekly repair & spot check analysis & share with welders, supervisors & shop Incharge.
? Weld consumable estimation & monitoring.
? Developed P91 Material welding and performed PQR for T-91 & P91
? Maintaining & reviewing the continuity records of Qualified Welders.
? Inspection of incoming Welds Consumables & materials according to ASME Sec-II Part-C & Sec-II Part-A.
? Training to Engineers/Shop Supervisors & welders regarding welding & Welding Procedures.
? Welding troubleshooting.
? Develop sufficient welding technique and method for continuous improvement.
? Continuous monitoring of in-process & final production activities regarding Welding quality.
? Interpretation & reviewing of RT film.
Education
Career
-
11/2014 - /
Position: Sr. Manager-Welding (HOD)
Employer: REPUTED COMPANY
Country: India
-
01/2013 - 11/2014
Position: Manager (Welding & Quality)
Employer: Cameron India (Oil & Gas ? US MNC)
Country: India
-
01/2012 - 01/2013
Position: SPD Division (Nuclear)
Employer: Dy. Manager (Nuclear - Welding)
Country: India
-
01/2010 - 11/2011
Position: E-2 (Senior Welding Engineer)
Employer: L&T-MHI Boilers Pvt. Ltd. Hazira (Surat)
Country: India
-
07/2006 - 12/2009
Position: Asst. Engineer (Welding)
Employer: Bharati Shipyard Ltd.
Country: India